Think Green, Act Smart, Extrude Responsibly - a strong signal to future plastic processing.

July, 7, 2025 – As a leading international manufacturer of extrusion lines, battenfeld cincinnati will be demonstrating at this year's premiere trade show how environmental management, digitalization, and sustainable practices can be implemented in practical solutions.

The increasing demands for material efficiency, circular economy, process automation, and energy savings are already determining the investment decisions of plastics processors worldwide. battenfeld-cincinnati says it is meeting these challenges with a well-thought-out portfolio of innovative machines, control solutions, and modular system components. Whether films, sheets, pipes, or profiles – at K, the company intends to demonstrate that ecological and economic thinking are not contradictory. Rather, it shows how intelligent technology, flexible material processing, and resource-saving processes come together to form a holistic and responsible production approach.

One example is the recently developed BC 120-40 DVT single-screw extruder, which is equipped with the so-called Dual Vent Technology. This concept, implemented for the first time in this type of machine, allows for targeted, two stage degassing of the melt, enabling the processing of complex recycled materials. battenfeld-cincinnati says its advantages are lower energy consumption, less material waste, and consistently high product quality. The concept was developed as a result of a group-wide collaboration, highlighting the strength of the recently created synergies within the group.

For pipe manufacturing, battenfeld-cincinnati presents IOA (Intelligent Operating Adjustment), a system for automated pipe centering that not only significantly reduces operating effort but also optimizes material usage, the company claims. The ball joint-based technology enables sensitive adjustments without interrupting the flow or requiring manual intervention. In combination with digitally stored process parameters, smart measuring systems, and reproducible processes, IOA is an essential step toward intelligent and responsible production - smart and responsible in the spirit of the K show motto.

In the field of PVC processing, the machine manufacturer is showcasing another highlight: the flexible coextrusion solution in a piggyback arrangement, which scores with its low space requirements and high material diversity. According to battenfeld-cincinnati, the combination of twinEX 78 and the conEX NG 65 mounted on top allows the simultaneous processing of virgin PVC, recyclates, and compounds with consistently high quality. The company says new generation of NG single-screw extruders has an energy-efficient screw design and precise temperature control, supported by modern cooling technologies.

Furthermore, a tool for PVC pipe production will be shown. Thanks to the modular design of the Spider NG series, material processing in production becomes flexible and future-proof. Green stands for reduced raw material consumption and maximum recyclability.

In film and sheet extrusion, battenfeld-cincinnati presents the multiTOUCH-X roll stack, a further development that enables extremely precise calibration even with very thin films thanks to Axis-Crossing technology, the company claims. The inclined position of the first roll compensates for roll deflection, ensuring a constant gap – ideal for PP films below 200 µm or PET films below 150 µm. At the same time, the line speed remains consistently high without the need for energy-intensive additional elements such as vacuum boxes. battenfeld-cincinnati saysthe low material consumption combined with quality underlines the company's commitment to resource-efficient and technologically advanced production.

Another new addition is the solEX NG 105, which complements the solEX series extruder portfolio. With an output of up to 2,100 kg/h at low melt temperatures, it not only enables increased energy efficiency but also extends the service life of componentes, the manufacturer says. Emphasized should be the internal water supply, which is being applied for the first time: a closed cooling circuit that operates independently of the operating system, provides corrosion protection, and differentiates temperatures.

The new pullStream B63-1000 WS belt haul-off is ergonomic and user-friendly, fitting seamlessly into the World Solution Design concept.

A cover that opens completely makes maintenance and process adjustment easy—a significant advantage for everyday operator use. The integrated cross adjustment of the upper belt ensures consistent pipe quality, even at high speeds of up to 300 m/min. The system is complemented by an intuitive 10”- touch display that integrates seamlessly into the existing control architecture.

With all these innovations, battenfeld-cincinnati is emphasizing its position as a technology leader in the extrusion industry. “We are demonstrating that green, smart, and responsible are specific development guidelines for us. The combination of economic efficiency, high flexibility, and active sustainability makes battenfeld-cincinnati a reliable partner for future challenges. We look forward to discussing these topics in person with our customers at K and developing them further.” says Dr. Henning Stieglitz, CEO of the battenfeld-cincinnati Group.

battenfeld-cincinnati is a leading manufacturer of extruders and complete extrusion lines according to customer specific requirements. battenfeld-cincinnati offers tailor-made solutions for a wide range of applications in the field of pipe, profile, sheet, thermoforming sheet and pelletizing from a large portfolio of single- and twin-screw extruders, dies, downstream equipment, calanders and calander feeders. Customers are served by production sites in Germany, Austria, China and the USA, as well as a comprehensive global sales and service network.

battenfeld-cincinnati is a company of the Davis Standard Corporation, USA.

Source: battenfeld-cincinnati